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Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI
《机械工程前沿(英文)》 2013年 第8卷 第2期 页码 187-200 doi: 10.1007/s11465-013-0262-x
Machining of plastic materials has become increasingly important in any engineering industry subsequently the prediction of cutting forces. Forces quality has greater influence on components, which are coming in contact with each other. So it becomes necessary to measure and study machined forces and its behavior. In this research work, experimental investigations are conducted to determine the effects of cutting conditions and tool geometry on the cutting forces in the turning of the unidirectional glass fiber reinforced plastics (UD-GFRP) composites. In this experimental study, carbide tool (K10) having different tool nose radius and tool rake angle is used. Experiments are conducted based on the established Taguchi’s technique L18 orthogonal array on a lathe machine. It is found that the depth of cut is the cutting parameter, which has greater influence on cutting forces. The effect of the tool nose radius and tool rake angles on the cutting forces are also considerably significant. Based on statistical analysis, multiple regression model for cutting forces is derived with satisfactory coefficient (R2). This model proved to be highly preferment for predicting cutting forces.
关键词: unidirectional glass fiber reinforced plastics (UD-GFRP) composites machining cutting forces (tangential feed and radial force) ANOVA regression modeling carbide tool (K10)
A. DAVOUDINEJAD, P. PARENTI, M. ANNONI
《机械工程前沿(英文)》 2017年 第12卷 第2期 页码 203-214 doi: 10.1007/s11465-017-0421-6
Predictive models for machining operations have been significantly improved through numerous methods in recent decades. This study proposed a 3D finite element modeling (3D FEM) approach for the micro end-milling of Al6061-T6. Finite element (FE) simulations were performed under different cutting conditions to obtain realistic numerical predictions of chip flow, burr formation, and cutting forces. FE modeling displayed notable advantages, such as capability to easily handle any type of tool geometry and any side effect on chip formation, including thermal aspect and material property changes. The proposed 3D FE model considers the effects of mill helix angle and cutting edge radius on the chip. The prediction capability of the FE model was validated by comparing numerical model and experimental test results. Burr dimension trends were correlated with force profile shapes. However, the FE predictions overestimated the real force magnitude. This overestimation indicates that the model requires further development.
关键词: 3D finite element modeling micro end-milling cutting force chip formation burr formation
Crystallographic orientation effect on cutting-based single atomic layer removal
Wenkun XIE, Fengzhou FANG
《机械工程前沿(英文)》 2020年 第15卷 第4期 页码 631-644 doi: 10.1007/s11465-020-0599-x
关键词: ACSM single atomic layer removal mechanism crystallographic orientation effect mechanical cutting Manufacturing III
Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
《机械工程前沿(英文)》 2020年 第15卷 第1期 页码 81-88 doi: 10.1007/s11465-019-0561-y
关键词: tool friction minimum cutting thickness finite element method tool edge radius micro cutting
龙震海,王西彬,王好臣
《中国工程科学》 2004年 第6卷 第10期 页码 28-31
在切削速度范围157~1000 m/min内,综合应用析因试验与速度单因素试验,对航空用难加工材料2Cr13马氏体不锈钢进行了高速干式铣削试验。在分析其切削力显著性影响因素的基础上,对切削力随机信号进行了现代谱分析与小波分析。研究结果表明,高速切削马氏体不锈钢材料时,切削速度和每齿进给量之间的交互作用对切削力有显著影响;铣削深度和每齿进给量之间的交互作用在切削力响应信号中表现为低频周期信号;低频周期信号与高频信号叠加后,其波形的振幅将会增大。
A review on ductile mode cutting of brittle materials
Elijah Kwabena ANTWI, Kui LIU, Hao WANG
《机械工程前沿(英文)》 2018年 第13卷 第2期 页码 251-263 doi: 10.1007/s11465-018-0504-z
Brittle materials have been widely employed for industrial applications due to their excellent mecha-nical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting more and more efforts. This paper provides an overview of ductile mode cutting of brittle materials including ductile nature and plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulation, critical undeformed chip thickness, brittle-ductile transition, subsurface damage, as well as a detailed discussion of ductile mode cutting enhancement. It is believed that ductile mode cutting of brittle materials could be achieved when both crack-free and no subsurface damage are obtained simultaneously.
关键词: ductile mode cutting brittle materials critical undeformed chip thickness brittle-ductile transition subsurface damage molecular dynamic simulation
Cutting performance of surgical electrodes by constructing bionic microstriped structures
《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0728-9
关键词: surgical electrodes tissue adhesion thermal injury bionic structures cutting performance medical tools
Large eddy simulation of turbulent buffet forces in flow induced vibration
XI Zhide, CHENG Bingde, LI Pengzhou
《能源前沿(英文)》 2008年 第2卷 第4期 页码 524-527 doi: 10.1007/s11708-008-0099-x
关键词: Spectrum Density Smagorinsky sub-grid vibration calculation Qinshan Nuclear
Edge preparation methods for cutting tools: a review
《机械工程前沿(英文)》 2023年 第18卷 第4期 doi: 10.1007/s11465-023-0766-y
关键词: edge preparation method preparation principle cutting edge geometry edge characterization tool performance
《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0729-8
关键词: honeycomb core straight blade ultrasonic cutting tool pose postprocessor
Improved analytical model for residual stress prediction in orthogonal cutting
null
《机械工程前沿(英文)》 2014年 第9卷 第3期 页码 249-256 doi: 10.1007/s11465-014-0310-1
The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important tool for residual stress prediction in orthogonal cutting. In application of the model, a problem of low precision of the surface residual stress prediction is found. By theoretical analysis, several shortages of Jiann’s model are picked out, including: inappropriate boundary conditions, unreasonable calculation method of thermal stress, ignorance of stress constraint and cyclic loading algorithm. These shortages may directly lead to the low precision of the surface residual stress prediction. To eliminate these shortages and make the prediction more accurate, an improved model is proposed. In this model, a new contact boundary condition between tool and workpiece is used to make it in accord with the real cutting process; an improved calculation method of thermal stress is adopted; a stress constraint is added according to the volume-constancy of plastic deformation; and the accumulative effect of the stresses during cyclic loading is considered. At last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted. Also, Jiann’s model and the improved model are simulated under the same conditions with cutting experiment. The comparisons show that the surface residual stresses predicted by the improved model is closer to the experimental results than the results predicted by Jiann’s model.
关键词: residual stress analytical model orthogonal cutting cutting force cutting temperature
Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy
《机械工程前沿(英文)》 2022年 第17卷 第4期 doi: 10.1007/s11465-022-0715-1
关键词: tungsten heavy alloy ultrasonic elliptical vibration cutting Timoshenko’s theory resonant mode of bending finite element method
Jun WANG
《机械工程前沿(英文)》 2010年 第5卷 第1期 页码 19-32 doi: 10.1007/s11465-009-0082-1
关键词: abrasive waterjet engineering ceramics depth of cut cutting performance nozzle oscillation machining
Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO
《机械工程前沿(英文)》 2021年 第16卷 第1期 页码 97-110 doi: 10.1007/s11465-020-0600-8
关键词: laser cutting solar float glass scanning mode surface quality cutting efficiency
标题 作者 时间 类型 操作
Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite
Surinder Kumar GILL, Meenu GUPTA, P. S. SATSANGI
期刊论文
3D finite element prediction of chip flow, burr formation, and cutting forces in micro end-milling of
A. DAVOUDINEJAD, P. PARENTI, M. ANNONI
期刊论文
Crystallographic orientation effect on cutting-based single atomic layer removal
Wenkun XIE, Fengzhou FANG
期刊论文
Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone
Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
期刊论文
Large eddy simulation of turbulent buffet forces in flow induced vibration
XI Zhide, CHENG Bingde, LI Pengzhou
期刊论文
Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade
期刊论文
Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation
Jun WANG
期刊论文